Industrial Roof Liquid Rubber Repair, October 2015, Stony Plain

This client's industrial building required some repairs to the ridge line capping. They contracted a team of GRS technicians to go on-site and carry out the repair with liquid rubber.   Roof Report: October 7, 2015 The team went out to the client's location for just the afternoon and wrapped up the metal and seam work that had been left from a previous day (report currently unavailable). They also applied the engineered liquid rubber solution over half of the roof's ridge, but had to shut down the site around 3:30pm when the wind picked up. With so much dirt and dust blowing around, it would've been unwise to carry on applying the liquid rubber. With the site shut down, the crew departed, set to return another day with more cooperative weather.  
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We wrapped up some metal and seam work left over from the previous day on the ridge cap.
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Liquid rubber coatings were applied to the ridge cap itself and along the edges.
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Our aim was to make the seams under the ridge cap watertight.
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All of the exposed screws were now sealed with the new coatings.
This report will be updated with all other progress reports for the site as they come in. CODE: 5 Contact Us Call our 24 hour emergency roof repair at 1.780.424.7663. Mail to: 3428 99 Street NW Edmonton, Alberta T6E-5X5. We service all of Alberta including Edmonton, Stony Plain, Spruce Grove, Fort Saskatchewan, St Albert, Sherwood Park, Leduc, Nisku, Beaumont, Lac La Biche, Grande Prairie, High Level, Westlock, Slave Lake, Edson, Drayton Valley, Devon, Camrose, Wetaskiwin, Tofield, Lamont, Morinville, Vegreville, Millet, Calmar, Evansburg, Redwater, Onaway, Viking, Athabasca, High Prairie, Valleyview, Fairview, Peace River, Whitecourt, Mayerthorpe and many more rural areas and towns.

Residential EPDM Roof Replacement, October 2015, Edmonton

This client's home bears a low-slope roof that they wished for GRS to replace with an EPDM system. The crew of technicians went out to their location and completed the roof replacement in two days' work.   Materials List: October 13, 2015 Two technicians went out to the client's location and inspected the roof for what kind of deficiencies might be encountered during the roof replacement. During their inspection, they noted down the expected materials that would be required for the job.
  • 2x Rolls of EPDM
  • 7x Pails of EPDM bonding adhesive
  • 1x Pail of primer
  • 1x 6" roll of form flash
  • 2x Pipe boots
  • (84) 4' x 4' sheets of fiber board
  • 4x Roller cages and sleeves
  • 1x Box of seam tape
  Roof Report: October 16, 2015 The team arrived on site for 8:00am, and had their disposal bin arrive by 9:00. At that point, they were already underway ripping off the old roofing system and making good progress. It was after then that they found that there was no plywood with the order, just 2x6 boards. They departed to get the requisite plywood, and returned an hour later around noon. The boards were all mechanically fastened into place, with some of the EPDM laid atop it. The crew departed in the early evening, set to return the following day and focus on the remaining EPDM and metal flashing.
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The client had an EPDM roof, with the system going past its life cycle. Here is a torn section, with some cracking in the underlayment.
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We removed the existing EPDM system until the plywood was exposed. Many of the boards were either rotting or had holes in them.
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Rotted wood that had eventually given way, creating a prominent hole in the assembly.
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After installing new fiber boards over the assembly, we applied bonding adhesive to the underside of the EPDM.
    Roof Report: October 18 The reporting technicians notes were brief, but the site is now marked complete with the EPDM and flashing that was left over from the previous day's work. Everything went well and the roof was covered without any issue or hindrance of note.  
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Completed EPDM installation, with liquid rubber coatings applied over the seams.
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Newly installed edge flashing.
  CODE: 12936 Contact Us Call our 24 hour emergency roof repair at 1.780.424.7663. Mail to: 3428 99 Street NW Edmonton, Alberta T6E-5X5. We service all of Alberta including Edmonton, Stony Plain, Spruce Grove, Fort Saskatchewan, St Albert, Sherwood Park, Leduc, Nisku, Beaumont, Lac La Biche, Grande Prairie, High Level, Westlock, Slave Lake, Edson, Drayton Valley, Devon, Camrose, Wetaskiwin, Tofield, Lamont, Morinville, Vegreville, Millet, Calmar, Evansburg, Redwater, Onaway, Viking, Athabasca, High Prairie, Valleyview, Fairview, Peace River, Whitecourt, Mayerthorpe and many more rural areas and towns.  

Liquid Rubber Roof Repair, September 2015, Sherwood Park

This client's flat, metal roof required some patch work with liquid rubber. GRS sent out one of its technicians to carry out the quick repairs over the course of a few hours one day.   Roof Report: September 29, 2015 The three technicians began their day at 7:30, travelling to the garage to retrieve a trailer and some materials. Once loaded, they went out to the client's location and arrived around 10:15am. The technicians inspected the leak and subsequent water damage on the roof and loaded the work area with brushes and liquid rubber that would be suitable to this type of repair. They applied meshing to the expansion joint (approximately 25' long) and began applying liquid rubber to the new seam. Unfortunately, some rain rolling in hindered progress, but the crew took an early lunch and waited for the sun to break back out and help dry up the work area. All said and done, the crew was able to finish up the liquid rubber application by 2:00pm and depart the client's site without any problems arising to necessitate their return.  
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Parts of this metal roof had experienced rusting and old patchwork that required replacement.
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Coatings that had originally been applied over the seams also had to be scraped off and replaced.
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New liquid rubber coatings were applied around all rooftop appliances after removing the old ones.
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Old acrylic coatings around this gas appliance was beginning to crack at the base.
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New coatings around the base of a gas appliance.
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More exposed seams on the perimeter.
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New coatings were applied around the wall connections and all penetrations, extending down to the drip flashing.
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The old coatings around this skylight had cracked and exposed penetrations in the fixture through which water had been leaking.
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We applied new coatings over the cracked ones and sealed in the cracks that had formed in the fixture.
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Significant rusting and cracked coatings around a vent unit. The rust had "grown" into the unit itself.
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New coatings around the vent unit. The "blistering" is the rust that still remains.
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Liquid rubber coatings over the main seam running the length of the metal roof.
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Some of the screws were exposed, which we later sealed in. This particular coating was addressing an exposed pocket between the drip flashing and the roof.
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We also applied new coatings at the base of this chimney to seal in and waterproof its penetrations.
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Closeup of the new coatings at the base of the chimney, applied at the base of the step flashing and around the drip flashing.
    CODE: 1108 Contact Us Call our 24 hour emergency roof repair at 1.780.424.7663. Mail to: 3428 99 Street NW Edmonton, Alberta T6E-5X5. We service all of Alberta including Edmonton, Stony Plain, Spruce Grove, Fort Saskatchewan, St Albert, Sherwood Park, Leduc, Nisku, Beaumont, Lac La Biche, Grande Prairie, High Level, Westlock, Slave Lake, Edson, Drayton Valley, Devon, Camrose, Wetaskiwin, Tofield, Lamont, Morinville, Vegreville, Millet, Calmar, Evansburg, Redwater, Onaway, Viking, Athabasca, High Prairie, Valleyview, Fairview, Peace River, Whitecourt, Mayerthorpe and many more rural areas and towns.

Edmonton PVC Narrow Roof Repair, September 2015, Edmonton

This client had GRS come out to carry out some repairs on the narrow flat edge around their home. The technicians affixed the PVC metal to the surface, welded it into place, and sealed everything before leaving the site complete. Roof Report: September 25, 2015 The team went out to the client's site for 8:00am and carried out the hazard assessment before making their way up to the roof. They started down by fastening PVC metal, and one of the crew members worked behind the other to clean it off with splice wash. The third crew member, working ahead of the two others, was cutting the PVC membrane into 6" strips. By 11:00am, they had finished with the metal work and started welding down the strips. Half an hour later the team left for lunch and got some caulking from a local store. Upon their return, one of the crew continued with welding, while the other two caulked around the site and shored up the watertight seals. By 3:30pm, they got the deck rails welded into place and completed the job. All in, 128' of PVC metal was fastened down, and 135' of 6" x 5' strips were welded into place. The job site is now complete, and the technicians departed without any issues.
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Our scope involved installing PVC metal to narrow flat roofing which ran the perimeter of the house.
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The metal was fastened by one crew member, followed by a splice wash application by another. Leading this process, a third technician cut and laid down 6" strips of PVC, which was welded on.
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The original roofing assembly had missing screws throughout the flashing, and blisters in the membrane.
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Many of the seams were also left exposed.
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After dealing with the new PVC installation, we began securing new pieces of flashing around the perimeter of the roof. Initially, there had been raised sections which were curling away from the assembly.
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Our inspection also uncovered some exposed screws and penetrations requiring new coatings around the base.
  < End Report > CODE: 14003 Contact Us Call our 24 hour emergency roof repair at 1.780.424.7663. Mail to: 3428 99 Street NW Edmonton, Alberta T6E-5X5. We service all of Alberta including Edmonton, Stony Plain, Spruce Grove, Fort Saskatchewan, St Albert, Sherwood Park, Leduc, Nisku, Beaumont, Lac La Biche, Grande Prairie, High Level, Westlock, Slave Lake, Edson, Drayton Valley, Devon, Camrose, Wetaskiwin, Tofield, Lamont, Morinville, Vegreville, Millet, Calmar, Evansburg, Redwater, Onaway, Viking, Athabasca, High Prairie, Valleyview, Fairview, Peace River, Whitecourt, Mayerthorpe and many more rural areas and towns.

Spray Foam Roof Repair Request, September 2015, Esterhazy SK

This client in Esterhazy, SK had some problems in 2014 after a big storm. The third-floor rental units of this building had some water damage then, but none since. They reached out to GRS to find a local roofing company that specializes in flat roofs. Our project management worked with them to begin scheduling a team to come out from Regina or Saskatoon. Request For Service: September 24, 2015 The client called in to GRS to see if any roofers could make their way out to the small town of Esterhazy, SK and inspect their roof to see what might've caused water damage in the rental units below a year prior (July 2014). There have been no reports of further water ingress since, but their insurance company required that the roof be attended to before they can proceed with the claim. With Esterhazy, SK being so far away from major centres of operation for GRS, scheduling was a little bit difficult, so the project manager sought as much up-front information as possible about the site and the state of the roof before dispatching crew to go on-site. Submitted Photos: September 25, 2015 The client sent in photos that show the state of the roof and what kind of system the GRS crew would be dealing with upon their arrival. In doing so, it ensures that everybody handling this project with GRS understands what would need to be done in order to correctly patch the roof without any excess travel time such a distance from Regina, where the repair team would be departing from.  
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The client submitted photos of the initial state of their roof.
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There were some tears running significant lengths of the roof which required patching.
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There had been a big storm in 2014, which contributed to water damage and ingress in some of the rental units underneath the roof.
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A spray foam company had originally installed the roof. Heavy weather conditions resulting in damage are often covered under warranty.
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There had been some residual water standing that had culminated around blistering that had also formed in the assembly.
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On top of the blistering, some air/gas bubbles had become trapped. If not addressed, these can eventually lead to tears and holes.
 
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Wide view of significant standing water over blistered sections of the roof.
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Tearing and blisters were also found along the perimeter of the roof.
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The foam joining the roof and the edge flashing was exposed up to the downspout. Water had not been draining correctly, which also culminated into leaks.
  Correspondence: September 25, 2015 The project manager receiving these photos noted the poorly state of the roof system and asked how long ago it was installed. The client responded that it had been installed in 2008 by a Spray Foam company. In dealing with these types of failures, it's important to consider if the system is under warranty or not. Most of the systems and materials that GRS installs on flat roofs come with 20-40 years of expected lifetime and warranty coverage. The project manager relayed this information to the client, as the repairs could be covered by the company that performed the original installation, or the material manufacturer. The client then located the paperwork from the 2008 installation and found that their roof bears a 10-year warranty against leaks. It was at that point that the GRS  project manager advised returning to the original roofing company and advising them of the problems with the structure. The client heeded the advice, and the service request was then closed. < End Report > CODE: 1000 Contact Us Call our 24 hour emergency roof repair at 1.780.424.7663. Mail to: 3428 99 Street NW Edmonton, Alberta T6E-5X5. We service all of Alberta including Edmonton, Stony Plain, Spruce Grove, Fort Saskatchewan, St Albert, Sherwood Park, Leduc, Nisku, Beaumont, Lac La Biche, Grande Prairie, High Level, Westlock, Slave Lake, Edson, Drayton Valley, Devon, Camrose, Wetaskiwin, Tofield, Lamont, Morinville, Vegreville, Millet, Calmar, Evansburg, Redwater, Onaway, Viking, Athabasca, High Prairie, Valleyview, Fairview, Peace River, Whitecourt, Mayerthorpe and many more rural areas and towns.

Edmonton Metal Roofing Repair Service Call, September 2015

This report covers the brief service call that GRS attended for one of our commercial clients requiring repairs on their metal roof. The service call lasted less than an hour, but the technicians still took notes on repairs made to the low-slope system. Continue reading Edmonton Metal Roofing Repair Service Call, September 2015

EPDM Roof Restoration with Liquid Rubber Coatings, September 2015, Edmonton

GRS first carried out an inspection and some light repairs on this commercial building's EPDM roof in April of 2012. There are two roofs in this system, one EPDM and one metal. We began working on the roof in September of 2015, proceeding with an engineered liquid rubber coating, on top of repairing any new fault areas that have developed since then. Check out this page for the original inspection information, though it may be referenced in some sections below.
Table of Contents:
Inspection
Scope of Work
Roof Reports [all 2015]
  Inspection: April 17, 2012 The original inspection is very thorough and worth reviewing. In summary, the EPDM and metal roof was suffering from some puncture holes, leaks, and membrane degradation. The structure itself is sound, but could use some maintenance to address then-current and future problems. Spot repairs could be carried out, or the roof could be recovered with a new watertight system (ie: liquid rubber).   Scope of Work: September 7, 2015 The crew made a list of things to present to the client, covering all of the pertinent safety information and everything needed to demonstrate that the scope of the project has been thoroughly considered. Below is a copy of everything they were prepared to cover.
Required on site to show HSE Manager:
  • GRS tool box documents
  • MSDS (attached)
  • WHIMIS tickets.
  • First aider with ticket
  • Fall arrest tickets
  • First aid kit
  • Pylons and caution tape for 6' control zone
  • Harnesses and ropes
  • Proper safety glasses
  • Steel toe boats (with green triangle symbol)
  • Long sleeve shirts
  • Gloves
 
Other:
  • Liquid rubber - 15 - 17 pails
  • Rollers, sleeves, brushes
  • Seam tape
  • Flashing mesh
  • Pressure washer, hose, electrical - be sure to advise office staff that roof may leak while washing.
  • Rags (materials to dry roof)
  • EPDM repair materials and tools
 
Notes:
  • Access to roof is with roof door - walk out on roof. Do not use ladders to access roof.
  Scope of Work:   Roof 1. EPDM ballast roof restoration. Approximately 36' x 50'
  • Remove rock ballast from half of EPDM roof
  • Wash EPDM roof membrane to white-glove clean
  • Repair EPDM as required
  • Coat half roof with liquid rubber (about 900 sq feet or 3 - 5 pails)
  • Return ballast to EPDM roof
  • Remove rock ballast from other half of EPDM roof
  • Wash EPDM roof membrane to white-glove clean
  • Repair EPDM as required
  • Coat half roof with liquid rubber (about 900 sq feet or 3 - 5 pails)
  • Return ballast to EPDM roof
  Roof 2. Metal Roof Coating. Approximately 56' x 50' Details first. Wash roof and/or internal gutters as required. Dry. Reinforce all your details with liquid rubber and/or seam tape or mesh as required before rolling out or spraying liquid rubber. Check all fasteners and replace as required or coat with liquid rubber. Check all rooftop penetrations, flashing, roof-to-wall connections, roof eave to gutter area, internal gutters and sheet metal connections, internal gutter to wall connections, and seams (especially horizontal) that may be separating. Clear old caulking etc. Add seam tape or mesh with liquid rubber. Coat complete metal roof, in gutters, and up parapet walls 30" in liquid rubber. Be sure to tape off a clean line at wall at a height of 30" or so - the line needs to be clean and straight. Pay close attention to internal gutters especially where sheet metal connects and where the internal gutter is at a vertical meeting the metal roof edge (that's where most leaks on these systems occur).  
Metal roof coating repair video and explanation of scope of work at this link:
  Roof Report: September 8, 2015 The team met in the morning for a brief safety meeting with the entire crew present. They then went up to the roof to begin moving the ballast from the west side onto the east side, preparing the area for cleaning. Using pressure washers to clean off the surface, the team found some difficulty with the amount of clay mixed in with the dirt. They sent one of the technicians out to pick up more scrub pads that could handle the tougher soil. Heavy rain began rolling in, so the team had to depart a little bit early. Half of the roof is cleaned off and prepared for the following day's application of liquid rubber. Plan for September 9: Arrive for 7:00am, and put down the first layer of liquid rubber on the now-complete half of the roof. While it cures, the second half of the roof will be prepared for the same.  
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Puncture hole around the detailing of a ventilation unit.
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Pressure washers were used to clean the surface, which was covered in a mixture of clay and dirt.
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Scrub pads were used to remove the remaining soil. After the roof was dirt-free, we gave it a final wash.
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We had to shut the site down when heavy rain began to roll in. Half of the roof was cleared and now prepared for liquid rubber applications.
    Roof Report: September 9, 2015 The GRS crew arrived on site for 6:45am, and had their toolbox meeting for fifteen minutes until the client arrived to grant access to the roof. They began by clearing off the residual moisture and prepared to apply the liquid rubber to half of the EPDM roof. In the meanwhile, the other part of the team was at the shop picking up another six buckets of the liquid rubber solution. By the time they'd returned, the first team kept cleaning the metal roof. Half of the metal roof had liquid rubber applied to it, and the technicians kept preparing the gutter and sidewalls for recovery. Once the west side of the EPDM roof had cured, the crew moved the ballast back from the east side. They kept preparing and cleaning the east side for tomorrow's application of liquid rubber, as some rainfall prevented them from more liquid rubber application. Both the EPDM and metal roofs have been half-completed with liquid rubber, with the other half prepared for the following day's work. The customer also reported a heavy leak, which was traced and temporarily patched until it can be addressed at-length.
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Completed liquid rubber coatings on one of the metal roofs.
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Clearing away residual moisture and ballast rocks from the other half of the EPDM roof.
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Detailing around the rooftop units also required new coatings, with cracks forming around the corners.
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After cleaning the remaining portion of the metal roof, a second team of technicians completed the coatings after preparing the gutter and sidewalls for recovery.
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Various rooftop appliances also required coatings around their bases.
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Once the EPDM had cured, we applied liquid rubber to half of the roof which had previously been covered in residual moisture.
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The parapet walls were inspected for various deficiencies, such as punctures and pockets formed at the wall connections.
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Initial patch applied to the detailing around a rooftop unit on the metal roof.
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Remaining half of the metal roof to be recovered.
  Roof Report: September 10, 2015 Work began on the roof around 6:45am, where the team got to cleaning the EPDM roof in preparation for more liquid rubber. Everything was cleaned and prepared for 10:00am, and after a brief coffee break one technician got to applying the rubber solution to the ribs of the metal roof while another applied it to the EPDM. The two remaining crew mates finished up the mesh and detail work on the metal roof, working through 12:30pm until lunch. Resuming at 1:00, they all continued with their assigned tasks until the metal roof was done around 3:00pm. The EPDM roof has a 5' x 36' section still requiring ballast removal, cleaning, and liquid rubber application. It's expected that the work will be finished tomorrow.
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After clearing the ballast rocks from the other half of the EPDM roof, we again had to wash off the clay/dirt mixtures from the surface.
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After washing the detritus, the surface was nearly ready for liquid rubber coatings. Scrub pads were used to remove any remaining buildups. One 5' x 36' section of ballast was still remaining, as well.
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Concurrently, another technician applied coatings to the remaining metal roof's ribs.
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Completed liquid rubber recovery to an EPDM roof.
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Completed metal roof.
    Roof Report: September 11, 2015 The crew arrived on site for 7:30am, and got to cleaning the remaining section of the EPDM roof. By the time they took a break around 10:10am the roof was clean and ready for the liquid rubber. They performed a leak test on the second roof, and made sure that there was no water ingress to the offices below. Once confirmed, they prepared the breather holes on the metal roof's ribbing with mesh and rubber. Lunch break went from 11:30 - 12:00pm, and the EPDM roof was finished shortly after. The rubber has to cure before the ballast can be replaced, so the team moved on to the metal roof to continue adhering the mesh and rubber to the ribbing. Come 2:40pm, they had the site cleaned up and marked the job complete. < End Report >   CODE: 6621 Contact Us Call our 24 hour emergency roof repair at 1.780.424.7663. Mail to: 3428 99 Street NW Edmonton, Alberta T6E-5X5. We service all of Alberta including Edmonton, Stony Plain, Spruce Grove, Fort Saskatchewan, St Albert, Sherwood Park, Leduc, Nisku, Beaumont, Lac La Biche, Grande Prairie, High Level, Westlock, Slave Lake, Edson, Drayton Valley, Devon, Camrose, Wetaskiwin, Tofield, Lamont, Morinville, Vegreville, Tofield, Millet, Calmar, Evansburg, Redwater, Onaway, Viking, Athabasca, High Prairie, Valleyview, Fairview, Peace River, Whitecourt, Mayerthorpe and many more rural areas and towns.  

Low Slope Roofing Repair, Edmonton September 2015

This client's flat roofing has a leak in need of repair, so we sent out a crew to inspect the wear and tear to the existing system. This is an ongoing project that will be updated as more reports come in. Continue reading Low Slope Roofing Repair, Edmonton September 2015

Flat Roofing Replacement, August 2015, Edmonton

The following report covers an ongoing file in which GRS is to replace a commercial client's flat roofing system. The article will be updated with an inspection and in-progress photos as they come in. Continue reading Flat Roofing Replacement, August 2015, Edmonton

Commercial Tar and Gravel Leak Roofing Repair, August 2015, Edmonton

The report below covers some small repairs made to a leak in the client's tar and gravel roofing system. We attended to their concerns, and later advised that the roof be replaced. Continue reading Commercial Tar and Gravel Leak Roofing Repair, August 2015, Edmonton